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Broilmaster B-Series Deluxe 40-Inch Stainless Steel Built-In Gas Grill with Rear Infrared Burner – BSB405

$2,649.00 Free Shipping

Lifetime Warranty

In Stock - Ships within 3 Days

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Description

At the top of the Broilmaster B-Series lineup sits the B-Series Deluxe 40-inch built-in gas grill (BSB405) — the most powerful, most feature-complete built-in grill the brand produces. This is a complete outdoor cooking system: five independently controlled cast stainless Bow Tie burners at 70,000 BTUs total across 853 sq in of heavy-duty cooking surface, plus a 15,000 BTU rear infrared rotisserie burner operating as a sixth, separate cooking system at the back of the firebox.

Five independent temperature zones across 40 inches of cooking surface change how you manage a large cook. Rather than compensating for an oversized grill running unevenly at partial load, the BSB405’s five-zone configuration allows precise temperature gradients from one end to the other: high sear heat on zone one, medium-direct on zones two and three, indirect low on zone four, and hold temperature on zone five. A professional kitchen workflow translated to a residential outdoor setting.

Among comparable 40-inch built-in grills, from Fire Magic’s Aurora series to Lynx’s professional line, the BSB405’s cast Bow Tie burners, five-zone configuration, and American manufacturing heritage represent a formidable value proposition. The integrated hood thermometer is a practical detail that many competitors at this price omit; it matters when you’re running a 40-inch grill at multiple temperature zones simultaneously.

Key Features: 

 

  • Five Cast Stainless Bow Tie Burners (70,000 BTUs Combined): Five independently controlled zones across the full 40-inch surface, more granular temperature management than any four-burner configuration can provide. The Bow Tie geometry ensures even distribution across every zone at any output level.
  • 15,000 BTU Rear Infrared Rotisserie Burner: Higher-output rear infrared burner (15,000 BTU vs 14,000 BTU on the 32-inch model) handles the larger rotisserie loads the 40-inch platform supports — full-size turkeys, double-bird setups, oversized prime ribs.
  • 853 Sq In Total Cooking Area: Large-event cooking capacity: 30+ burgers, multiple racks of ribs, or a full multi-protein spread handled in a single cook session with room to stage and hold.
  • 5/16-Inch Heavy-Duty Cooking Grates: Thick-gauge grates retain and radiate stored heat, producing deeper sear marks and more consistent carryover cooking than thinner commercial-grade grates.
  • Removable Heat Zone Dividers — Five Independent Zones: Physical zone separation across five independently controlled burners creates precision temperature management across the full 40-inch surface, a meaningful operational advantage when cooking for large groups simultaneously.
  • Welded & Polished Double-Lined Hood with Hood Thermometer: Precise indirect cooking and finish-roasting under the hood; the integrated thermometer tells you exactly what temperature your food is finishing at without lifting the lid.
  • Interior Work Lights + LED Control Panel + Flame Thrower Ignition: Professional-grade usability features for serious outdoor cooking at any hour or in any conditions.

Dimensions and Weight

Width38"
Depth20.5"
Height7 15/16"

Specifications

ManufacturerBroilmaster
ModelBSB405P, BSB405N
Item TypeGas Grill
ConfigurationBuilt-In
Fuel TypeNatural Gas | Propane
Collection NameB-Series
Number of Main Burners5 Burners
Grilling Surface BTUs70,000 BTUs
Exterior MaterialStainless Steel
Rotisserie Burner BTUs15,000 BTUs
Primary ColorStainless Steel
Main Burner MaterialStainless Steel
Cooking Grate MaterialStainless Steel
Flame Tamer MaterialStainless Steel
Infrared Main BurnerNot Available
Ignition TypeFlame Thrower
Main Grilling Area648 square inches
Secondary Grilling Area205 square inches
Total Grilling Area853 square inches
Exterior Stainless Grade304 Stainless Steel
Rotisserie KitOptional
Heat Zone SeparatorsYes
Flash TubesNo
Grill LightsInternal | External
Spring Assisted HoodNo
ThermometerAnalog
Includes Smoker BoxNo
WiFi / Bluetooth EnabledNo
Marine GradeNo
Made in the USAYes
Commercial GradeNo
Hose / Regulator IncludedYes
Extra FeaturesN/A

Warranty

Warranty Period: Lifetime Warranty

Component Residential
Grill Housing & Premium Stainless Steel Components Limited Lifetime
Stainless Steel Burners 10 Years
Infrared Burners & Flavor Enhancers 5 Years
Briquette Racks, Warming Rack, Flavor Screen & Heat Shield 2 Years
All Other Parts 1 Year
Warranty applies to the original purchaser and covers defects in materials and workmanship under normal residential use. Coverage is against rust-through for the periods listed above. The Limited Lifetime Warranty provides a one-time replacement of the covered component. Refer to the manufacturer's warranty documentation for complete terms, conditions, exclusions, and model-specific coverage.

Warning

CALIFORNIA PROPOSITION 65 WARNING

This product can expose you to chemicals including Chromium (hexavalent compounds), which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to: www.P65Warnings.ca.gov.

Shipping

  • Order Confirmation: As soon as you place your order, you will receive a confirmation email. Our team then verifies that all items are in stock and ready for shipment within the advertised timeline. If everything checks out, your order is submitted to our warehouse for processing. If your order cannot be fulfilled within the expected timeline, for instance, due to custom production timing, our customer service team will contact you by email or phone to confirm before proceeding.
  • When will my order ship: Most orders leave our South Florida facility within 1–3 business days of placement. Once your order has shipped, you will receive an email with your tracking number within 1 business day of the shipment departure. If you do not receive tracking information within 10 business days of your order, please feel free to contract our customer service team.
  • When will my item arrived: We typically deliver within 3-5 business days. Custom-made products are usually delivered within 4-12 weeks. If the expected delivery date for your order would fall outside of the advertised 3-5 business day time frame, our customer service team will reach out to you to confirm if you agree with that date.

Returns & Refunds

We offer returns on Grills and other outdoor appliances under the following strict conditions:
  • Original Packaging Required: Appliances must be returned in their original, undamaged factory box with all internal packing materials, manuals, and accessories included. We cannot accept appliance returns if the original box is discarded or destroyed.
  • Shipping Costs: The customer is responsible for paying return shipping costs.
    • Exception: If the return is due to an error on our part (e.g., we shipped the wrong model), EXT Cabinets will cover the return shipping costs.
  • Condition: Appliances must be unused and in new condition.
For full details, customers should review the complete return policy linked on the site.

FAQ

Q1: Why would I choose the 40-inch over the 32-inch Deluxe model?

The 40-inch BSB405 adds one additional cast Bow Tie burner (five vs four), 163 sq in of additional cooking surface (853 vs 690), and a higher-output 15,000 BTU rotisserie burner (vs 14,000 BTU). For cooks who regularly cook for groups of 8+, want five independent temperature zones, or need the extra rotisserie clearance for large-format roasts, the 40-inch is the correct choice. For 4–8 person cooking, the 32-inch Deluxe is typically sufficient.

Q2: What is the total BTU output of the BSB405 when all burners are running?

The five main cast Bow Tie burners produce 70,000 BTUs combined. The rear infrared rotisserie burner adds 15,000 BTUs, for a total system output of 85,000 BTUs when all six burner elements run simultaneously, a commercial-kitchen-level output in a residential built-in format.

Q3: How does the integrated hood thermometer work in practice?

The hood thermometer provides a live reading of the air temperature inside the closed lid, the relevant metric for indirect cooking, finish-roasting under the hood, and low-and-slow BBQ techniques. Knowing the internal temperature without lifting the lid prevents heat loss during critical cooking phases and produces more consistent results for temperature-sensitive techniques.

Q4: Can I run the rotisserie and all five main burners simultaneously?

Yes, the rear infrared rotisserie burner operates independently of all five main Bow Tie burners. All six burner elements can run simultaneously if needed. In practice, when running the rotisserie, main burner zones two through five are typically used for side dishes and additional proteins, while zone one (closest to the rotisserie end) may be kept lower to avoid over-browning.

Q5: How does this compare to the Broilmaster G-Series 42-inch (BSG424N)?

The BSB405 and BSG424N are similar in overall cooking capacity but differ significantly in construction. The BSB405 uses cast stainless Bow Tie burners (thicker, more durable, better heat retention); the BSG424N uses standard stainless Bow Tie burners. The BSG424N is 42 vs 40 inches and includes an 11,000 BTU (vs 15,000 BTU) rotisserie burner. For buyers prioritizing maximum burner quality and rotisserie output, the BSB405 is the stronger choice.

Q6: What installation clearances does the BSB405 require?

The BSB405 requires a 40-inch island cutout designed to Broilmaster's specification. For combustible island materials, verify insulation and clearance requirements per the installation manual and local building codes. The unit's weight and size make professional installation strongly recommended.

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